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Avoid defects in mold design by trial die

Avoid defects in mold design by trial die

Jessie 2017-09-07 11:00:43
Avoid defects in mold design by trial die

Improper design of the mold often results in such or such defects in the final product.

Before the mold modification for test and evaluation, optimization of mold design and process parameters, usually can achieve twice the result with half the effort, at the same time meet the batch production of high quality requirements.

Why do you have to try it?

Most of the forming defect of the products is in the plasticization and injection stage, but sometimes also is associated with improper mould design, possible influence factors include: cavity number, cold/hot runner system design, into the mouth of the type, location and size, and the structure of the product itself.
Therefore, in order to avoid product defects due to mould design, we need to analyze the mould design and process parameters when making molds.

After obtaining the test results, the operator usually needs to evaluate the specific situation of the mould so as to avoid unnecessary cost and time in the process of modifying the mould.
In most cases, this assessment also includes the setting of machine parameters.
In other words, in order to compensate for the deficiencies in the mould design, the operator may have made improper Settings without knowing it.
In this case, the equipment of the production process is not normal, because the parameters required for the production of qualified products range is very small, once the parameters set any tiny deviation, may lead to the final product quality far beyond the allowed error range, and the resulting actual production costs than mould optimization in advance the cost much higher.

The purpose of the test is to find out the optimized process parameters and mould design.
In this way, even if is to set or environmental factors such as material, the machine has changed, is still able to ensure stable and uninterrupted production environment, and not just to get a good sample.
This is very important.

From XY-GLOBAL Jessie

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